Metro Aimante Neodymium Magnet World Export
There
are two principal Neodymium magnet manufacturing routes:
- The classical powder metallurgy or sintered magnet
process
- The rapid solidification or bonded magnet process
Sintered
Nd-magnets are prepared by the raw materials being melted in a furnace, cast
into a mold and cooled to form ingots. The ingots are pulverized and milled to
tiny particles. This undergoes a process of liquid-phase sintering whereby the
powder is magnetically aligned into dense blocks which are then heat-treated,
cut to shape, surface treated and magnetized. Currently between 45,000 and
50,00 Ton of sintered neodymium magnets
are produced each year, mainly in China and Japan.
Bonded
Nd-magnets are prepared by a thin ribbon of the Nd-Fe-B alloy. The ribbon
contains randomly oriented Nd2Fe14B Nano-scale grains.
This ribbon is then pulverized into particles, injection molded into bonded
magnets. Bonded magnets offer less flux than sintered magnets but can be
net-shape formed into intricately shaped parts.
There are approximately 5,500 tons of Neo bonded magnets produced
each year. In addition, it is possible to hot-press the melt spun Nano crystalline
particles into fully dense isotropic magnets, and then upset-forge/back-extrude
these into high-energy anisotropic magnets.
Metro
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Export -
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,Hungary, Bulgaria, Latvia, Turkey, Morocco ,Swiss, Israel, Egypt, Jordan ,
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